Motorcycle Repair Technician

Instruction Sets
Your program consists of eight Instruction Sets written to take you step-by-step through the techniques and skills you'll use in your new career.

Here's how it works: Your first Instruction Set will be sent immediately after your enrollment has been processed. Other Instruction Sets will follow as you complete your exams, so that you will always have training materials to work with. You can earn your Career Diploma in as little as nine months. Here is an overview of what you'll learn and the order in which you'll receive your lessons:

Instruction Set 1

• Learning Strategies
  • The advantages of learning at home; types of study materials; types of examinations; accessing and using the features of our website; determining what kind of learner you are; establishing a study schedule; using study tips; preparing for and taking examinations.
• Introduction to Motorcycle and ATV Repair
  • Career opportunities; types of motorcycles and ATVs; tools; safety.

Instruction Set 2

• Motorcycle and ATV Engine Configurations
  • Engine ratings; single- and multi-cylinder two- and four-stroke engines.
• Practical Exercise 1

Instruction Set 3

• Four-Stroke Internal-Combustion Engine
  • Four-stroke engine operation; basic components; compression and ignition.
• Two-Stroke Internal-Combustion Engine
  • Two-stroke engine operation; the advantages and disadvantages of two-stroke engines.
• Practical Exercise 2

Instruction Set 4

• Lubrication and Cooling Systems
  • Lubricants; oil types; bearings; bushings; seals; two- and four-stroke engine lubrication; air and liquid cooling systems.
• Fuel Systems
  • Operation and design of carburetors; fuel delivery and injection systems; fuel tank and accessories.
• Clutches, Transmissions, and Drives
  • Clutch types and repair; inspecting and replacing transmission components; final drive systems.
• Practical Exercise 3

Instruction Set 5

• Two-Stroke Engine Top End Inspection
  • Removal of engine and top end components; top end reassembly; installing the engine.
• Two-Stroke Engine Lower End Inspection
  • Removing external engine components; crankshaft repair; lower end reassembly.
• Four-Stroke Engine Top End Inspection
  • Engine removal; disassembly, inspection and reassembly of top end; engine installation and break-in.
• Four-Stroke Engine Lower End Inspection
  • Removing electrical components, clutch, and oil pump; crankshaft disassembly and inspection; engine reassembly.
• Practical Exercise 4

Instruction Set 6

• Electrical Fundamentals
  • AC and DC current; circuits; electrical measurement.
• Charging and Ignition Systems
  • Operation of charging and ignition systems; types and components; troubleshooting and maintenance.
• DC Circuits for Motorcycles and ATVs
  • Starting systems; lighting and special accessory circuits; warning gauges/lights.
• Practical Exercise 5
• Equipment: Digital Multimeter

Instruction Set 7

• Frames, Steering, and Suspension
  • Motorcycle/ATV frames; front and rear suspension; steering systems.
• Brakes, Wheel Assemblies, and Tires
  • Drum and hydraulic disc brakes; anti-lock braking systems (ABS); wheel assemblies and axles.
• Practical Exercise 6
• Equipment:
  • Craftsman® Impact Driver

Instruction Set 8

• Motorcycle Maintenance
  • Engine maintenance; emission systems controls operation and maintenance; detailing/cleaning; storage.
• Motorcycle Troubleshooting
  • Troubleshooting drive system, electrical, carburetion, chassis, and engine-related problems.
• Practical Exercise 7
• Work Experience Option

Graduation Set

• Toolbox
• Screwdriver Bit Set
• Hex Key Set
• Magnetic Screwdriver Handle
• Feeler Gauge Set
• Safety Glasses
• Locking Pliers
• Repair Manual for Vintage Motorcycles
• Socket Set - SAE/ Metric
• Impact Driver
  

We reserve the right to change program content and materials when it becomes necessary.

Craftsman is a trademark of Sears Roebuck and Company registered in the United States of America and/or other jurisdictions.

Stanley is a trademark of Stanley Tools/Division of the Stanley Works registered in the United States of America and/or other jurisdictions.